Showing posts with label solar regulator. Show all posts
Showing posts with label solar regulator. Show all posts

Thursday, November 28, 2024

Electrical upgrades 2024

 Did some 12 volt electrical system upgrades this year. 

The addition of the tiller-pilot's extra power draw also meant the battery storage and solar charging system needed increased efficiency to keep up with increased power demands. 

Installed two LED dome lights in the cabin. One for the forepeak stowage area and another above the galley area. Both lights also have integral "red LED" night-vision switches too. They run cool, very bright and consume about 10% of the power that than the two original incandescent dome lights use.


Forepeak LED dome light

Galley area LED dome light



Galley LED dome, stainless body, ply backing.

Forepeak LED dome, plastic body, ply backing.

The LED dome lights have 10mm plywood backing pads as i didn't want to screw into the cored fiberglass deck (could leak/rot etc). The pads have silastic sealant holding them onto the fibreglass and the dome lights screwed into the plywood.


LED dome lights in red "night vision" mode (old domes still on bulkhead)

Next was the main deep cycle battery replacement. It was 4 years old, but got discharged/damaged while away overseas in 2022. Bought another Century N70T 102 AH flooded lead acid, made in Qld ("Anaconda" on special/ club price) It has 6 separate screw on cell filler caps which are larger and easier to see inside to check plates condition. It's dimensions are a couple cm thinner and a bit longer than the old battery (same height) and it fits into the old spot ok. 

New battery in sailing postion, clamped down.

New battery (top) old one (below)

New battery in shore maintenance position (electrolyte top up)


The solar recharging needed an upgrade, to pump more juice into the battery faster than before. So bought a 40W mono-crystaline solar PV panel from Bunnings. Found a 3m solar power lead with matching fittings at Supercheap auto. Added a watt meter with anderson plugs from Tentworld. 

Re-arranged electrical cabinet



40W solar panel stowage, with power lead

 The core of the system is a kings MPPT 20A solar charge controller from 4WD supercenter. This reletively new (to me) type of controller can output about 50% more juice than the ageing PWM type controller aboard. Once hooked up about 2-3amps at 14 volts were going into the battery at about 2pm (similar performance to my 240v shore power smart-charger on "medium" setting) Not being too electrically minded, hope it does the job.

MPPT solar controller

Solar charging battery

The problem was the MPPT controllers dimensions were reletively huge. Which required an enlargement of ply backing board area inside the electrical cabinet. This inturn required moving the master switch and lenghening/re-doing/ using some heavier sized wires etc.

Learnt how to use my very old multimeter in the process. (Installed a new 9v battery to it got it going again.) Then u-tube tutes to learn it's correct usage. It was needed to re-use/identify/check continuity of some old wires going to the forecabin (they were not color coded correctly. red=positive, black=negative) saved ripping everything out and starting from scratch. Used the old "steaming light" wires, that once went through the deck and lit up on the mast (removed it long ago, as bad for the boat cover tarp chafe), now these wires light up the forepeak LED dome light.

The 3 gang switch/fuse board remained inplace. Just added the LED dome lights circuit to it (separate from the old incandescent dome light circuit). 

Fuse board and watt meter





Wednesday, January 6, 2016

Solar panel power

Finally set up a solar panel to re-charge the 12v battery. Also get Teria "off-grid" and gain a new level of freedom.

The 35 watt solar panel once powered-up my Endeavor 24 sloop for about 6 months in the late 1980s. Since then it has lived in various sheds etc for 27 years, so fingers crossed that it still can pump-out enough power. It was made by BP solar  in 1987. I can't remember the exact power specs but a modern 35W panel has a maximum output of just under 18 volts @ 2 amps

35W solar panel on deck during set-up testing

Connected some heavy duty 12v wires to the battery terminals and the other ends went to the regulator box.

Solar power wires (in white casing) connected (yellow) to battery terminals


Installed a 20 amp 12v solar regulator in the fuse/storage box. They need to be in a fairly dry spot less than 1m from the battery. It also needs to be easily visible.

End connectors were crimped onto the ends of the panel wires and ends of the battery wires, keeping with black negative and red positive.

It should control power input into the battery, shut down the power if the battery charge is full so it won't overcharge. This should stop battery damage and let the battery live a long healthy life.

The red LED fired up immediately - like a small sun in the middle of the word "solar",,it indicates that the battery is charging from the panel but is not at full charge yet.

LED red - battery charging up
Found that these 20A regulators are still available at Jaycar electronics . 20A may be allot but it allows for system expansion and will be not working too hard.

Tidied up the system. Siliconed the regulator onto the bulkhead inside the locker. Cable-tied the battery wire out of the way. 

On the panel cable tied the power cable to the panel frame to stop it pulling on the black box underneath (could be a diode to stop back flow current).

Added 4 lengths of 4mm braided cord line to the corners of the panel - for attaching it it various things around the boat. Idea is to keep the panel mobile. So it can be best positioned to catch the maximum amount of sunlight, or be stowed below when rough sailing. For now i put it on top of the lowered mast tied to the spreaders.

Solar panel position with mast lowered.


The red LED light turned off at dusk. indicates the regulator has switched off the solar input wires.

12V electrical tools, materials on the "workbench"
Next morning around 10am found the LED was green indicating a full battery charge (14.4v) . I put the panel inside then the LED went red again (charges up from about 13v). So put the panel out -tied onto the aft rail quarter. The LED went orange then yellow to indicate charge was nearly at peak.

LED going orange..

LED going yellow..nearly full charge

LED Green  - full charge
The regulator has an intermittent charging cycle - every 20 minutes it disconnects from the solar array for a few minutes. This is good for deep cycle battery lifespan (hopefully this 60 Amp Hour heavy duty battery too).

The solar regulator is doing this




Dry location in the fuse/stowage locker

Louvred door

So far it looks like the system can  keep the battery topped up when no electrics are turned on in the boat. Hope it can stay on top of it when sailing.

With luck the system is good enough and it's the end of the "grid-connected" era.  Teria's potential range has been further extended.